We’re On The Road

Van der Stahl Scientific is coming to your town to talk about sterile device packaging compliance. 

DP-150 Dye Penetration Tester

With nearly 20 years of experience in sterile device packaging, we have learned some important lessons and these lessons have engendered new products to serve the sterile barrier process. Let us visit your parking lot and show you how our technology can help your company's sterile packaging program stay compliant.. Find out more about our rescue 483 project, by clicking this link.


Meet Charlie

After graduating with a Business and Management degree from The University of Redlands, Charlie continued his education at the Anderson Graduate School of Management at UCLA, focusing on an expanding interest in medical devices.

[Charlie A. Webb]

Charlie began his device career with MicroDynamics, an innovative ophthalmic micro surgical firm. Charlie was key in developing new distribution in Western Europe and South America.

During his time at MicroDynamics, Charlie took a new interest in mechanical engineering. Despite Charlie’s duty as VP of sales and marketing, he spent a great deal of time co-developing a host of devices for the emerging industry of refractive surgery. Charlie is a certified management consultant through The Institute of Management Consultants, a certified packaging professional, certified through the Institute of Packaging Professionals and had great success in helping startup companies reach the managed healthcare venue. Charlie holds two US patents for medical packaging equipment as well as two additional pending patents.


Packaging Blog

The medical device industry has become very dynamic. As the industry moves quickly with emerging medical device technologies, so, too, regulatory agencies move rapidly to respond.

Jennifer Dean

Van der Stahl Scientific keeps a close eye to sterile device packaging and provides insights on our medical packaging blog. Visit our blog regularly to gain a clear perspective surrounding sterile device packaging. Meet Jennifer Dean, our blog editor. She, along with our engineering group, contributes to our expanding blog. This year, the sterile device packaging blog will include additional issues outside of sterile packaging that relate to medical device manufacturing. Learn More


About This Blog

Our blog is an eclectic mix of topics surrounding medical device packaging. We also touch on a host of other issues covering the broader area of healthcare. Our goal is to share industry news with our medical device-manufacturing customers. Please visit regularly as we update often and we invite you to comment as your thoughts make a more robust and relevant thread. If there is a topic you would like covered then please visit our "contact us" page and send us your request. Remember that this is a casual blog and the accuracy of content has not been verified.

A Round Robin Approach to Updating the Testing Standard

April 11, 2012  |  Package Testing, Packaging  |  No Comments

by Jennifer Dean
Staff Writer

Thirty-seven years ago a knowledgeable group of people created the standard for flexible package seal strength testing. The F88, created by the F02 committee on flexible barrier materials of the American Society for Testing and Materials (ASTM), created the standard to determine the seal strength of flexible barrier materials.

Today, millions of seal-strength measurements are used to qualify materials for physical package testing. Over time, ASTM F88 has undergone many revisions. But the original three-page document has remained the foundation of today’s standards.

In 2000, members of subcommittees F02.3 on food and consumer packaging and F02.6 on medical device packaging worked together to address conflicting data issues found when laboratories use different techniques in their testing. Members of the Sterilization Packaging Manufacturers Council (SPMC) Technical Group volunteered to design a new protocol, produce laboratory samples, coordinate the labs and analyze data for a new statement that would encompass the many modifications made to the original document over the years.

Members of this group came from many businesses, including Amcor Flexibles, Beacon Converters, Oliver Products, Perfecseal, Rollprint Packaging Products and Tolas Health Care Packaging. There were also participating volunteers from Cryovac, DBI, Inc., Distribution Dynamics Labs, Inc., Eastman Kodak Co., Edwards Life Sciences, Kraft Foods, Inc., Michigan State School of Packaging and Vinatoru Enterprises.

An Interlaboratory Study (ILS) approach was used to define repeatability – the amount of variation when samples are tested in the same lab, with the same operator, using the same equipment in a same day setting. ILS studies the amount of variation found between those labs. (more…)

Understanding package stability evaluation

October 29, 2011  |  Uncategorized  |  No Comments

by Jennifer Dean
Staff Writer

A truly thorough understanding of ISO 11607 is needed to ensure product efficacy and ultimately, patient safety. And yet, everyday medical device packagers face failures and even product recalls.

So, let’s take a look at the four basic aspects of sterile barrier system expiration dating.

  • Relevant definitions
  • Performance testing vs. stability evaluation
  • Real time vs. accelerated aging
  • Suggestions for expiration dating evaluations

A package stability evaluation demonstrates the sterile barrier system maintains integrity over time. So when we say the term “package stability/expiration,” we’re referring to the date the product should be used.

There is a difference between “performance testing” and “stability evaluation.” Performance testing evaluates the interaction between a packaging system and the product in response to the stresses imposed by the manufacturing, sterilization, handling, storage and shipping processes and environment. Whereas, stability evaluation demonstrates a package system’s ability to maintain an acceptable level of its critical characteristics after exposure to specified sterilization cycles and time. Stable testing is usually part of an overall packaging validation program.

When looking at real time vs. accelerated aging, remember that aging should be done using a real-time method. Accelerated again data is acceptable as long as it’s started in parallel with real-time testing sequences. As stated in the ISO 11607 standard, stability testing via accelerated aging protocols will be considered sufficient evidence for claimed expiration dates only until data from real-time aging studies are available.

When evaluating expiration dating evaluations, consideration should be given to worst-case as specified for sterilization cycles, as well as the number of exposures possible in the everyday production environment.

The topic of package/material stability evaluation has generated some great debates and articles from industry leaders. Watch the news wire for more updates on this sometimes tough topic.

Steve Jobs’ innovations changing the medical device industry

October 9, 2011  |  Uncategorized  |  No Comments

by Jennifer Dean
Staff Writer

Last week one of the most innovative creators of our time died. Steve Jobs’ passing was a sad instance of an amazing life cut short, yet again by that dark disease: cancer.

His death came a day after the FDA Commissioner released a set of suggested steps that can be taken to drive biomedical innovation. Jobs had a profound effect on the consumer electronics industry. But his amazing innovations reached far beyond gadgets for listening to music or tablet computers.

These innovations changed the ways in which we communicate, how products look and feel, and the manner in which we find and share information. He also made pioneering changes in the medical device industry.

Jobs’ innovations appear in the growing use of iPads and tablets in the clinical environment. In addition, Apple products such as the iPhonehave been instrumental in fueling the growth of the exciting such as mobile health and telehealth.

After his passing web publications MPMN and Qmed have covered many of the ways Apple technologies are being used in the medical device industry and their impact on the market.

Qmed published the article, “The iPad Touches Medical Device Design”, pointing out that a growing number of design and technology companies are helping medical device manufacturers incorporate a similar look and feel of the iPad into their products. (more…)